31.01.2024Particle foam offers a wide range of applications - from automotive to packaging and lifestyle. The BEAD.MACHINE from Siegfried Hofmann GmbH marks a significant advance in the processing of this versatile class of materials: it enables the efficient production of complex moulded particle foam parts, setting new standards in terms of product quality and environmental friendliness.
27.09.2023In the world of additive manufacturing, innovations are constantly revolutionising the possibilities. Despite the progress, there is one major challenge: the need for support structures. They prevent material layers from sagging – but removing them after printing can have environmentally damaging consequences. In the AquaLoes project, the IKT is tackling this challenge.
19.09.2023SABIC's materials contributed to the GENBETA car setting an indoor speed record at the 2023 Hankook London E-Prix, with driver Jake Hughes reaching 218.71KPH. These materials, including thermoplastics, enhanced the car's performance, aligning with SABIC's commitment to electrification and sustainability in partnership with Formula E.
17.08.2023ADAM could redefine plastics manufacturing. A big claim, but not without reason: Behind the acronym ADAM is a software called "Advanced Dimension Additive Manufacturing" that caused a real stir at K 2022. The impressive result of this software in action? A high-performance screw extruder controlled by an agile jointed-arm robot.
12.04.2023Röchling Industrial integrated the Röchling Direct Manufacturing Center from Waldachtal into the Röchling Industrial Laupheim at the Burgrieden site. The international plastics processor takes an important step in the industrialization of its 3D printing competencies and continues to focus on additive manufacturing.
06.02.2023Fraunhofer researchers, in collab with industrial partners, have achieved initial success in the development of bio-based flame retardants in bioplastics. In the future, it could therefore be possible to utilize plastics in electronics and electrical engineering that consist of 100% bio-based materials. Processing was tested by means of compounding, injection molding and additive manufacturing.
26.12.2022In a project called "Manufhaptics", researchers at Empa, together with EPFL and ETH Zurich, want to develop a VR glove that will make virtual worlds tangible. The VR glove is to be created using a 3D printing process and will have three different actuators.
21.12.2022As the saying goes, one cannot make an omelette without breaking eggs – in a metaphorical sense, this is also the case when it comes to the 3D printing process. In most cases, material residue must be removed manually and then discarded. Cubicure delivers a different way that's automated, customizable, and sustainable.
19.12.2022A research team from the Karlsruhe Institute of Technology (KIT), the University of Heidelberg, and the Queensland University of Technology (QUT) developed a laser printing process that can print micrometer-sized parts within a very short time.
08.12.2022A research team from the Fraunhofer Institute for Manufacturing Engineering and Automation IPA has succeeded inadditively manufacture sensors and other electronic devices in a single operation. As part of this research, the conductivity of thermoplastic elastomers (TPE) was tested to find out, for example, how best to incorporate electronic components.
17.11.2022The versatility of plastic is one of its strongest characteristics, and it makes it particularly popular amongst designers. Plastic is also a favored material for BASF's design team: in collaboration with Citroën, the chemical company rethought the classic car - with plastic as the central building block that made the implementation of the innovative concept possible in the first place.
08.09.2022Researchers at the University of Washington have developed the first flexible, wearable thermoelectric device capable of converting body heat into electricity. The researchers demonstrated that they can print these devices on stretchable textiles and curved surfaces. This will allow the devices to be applied to clothing and other objects in the future.
03.08.2022To improve plastic compounds and meet stringent fire safety requirements, BASF and THOR GmbH are using their joint expertise in flame retardants. The focus is on developing alternatives to halogen-containing additives.
02.08.2022Those who work meticulously to design a product can hardly await the day they can hold the finished item in their hands. Alpla is a company headquartered in Hard, Austria, that speeds up this process. Customers can convert their ideas into reality and ideally leave Alpla's STUDIOa with a prototype in hand.
14.07.2022For a year now, automobile manufacturer Audi has been running a pilot project for a closed plastic cycle. Assembly aids are produced from packaging material in a 3D printer. We took a closer look at the Neckarsulm plant to find out exactly how this works and what challenges have to be overcome.
01.07.2022In the "OSFIT" (One Shot Fully Integrated Thermoplastic Frame) project, automated processes were developed to reduce both the time required and the complexity of the assembly and joining steps in aircraft production.
06.06.2022Researchers at the Technical University of Kaiserslautern have developed intelligent software that can adjust parameters such as temperature and printing speed during printing.
13.04.2022Around 10,000 m altitude, speeds of almost 1,000 km/h, outside temperatures as low as -60°C. One of the reasons why we as airline passengers don't notice any of this is because of plastics. These are not only mechanically and chemically resistant, but also lightweight. And lighter aircraft cause fewer CO2 emissions, which is of great importance for achieving climate targets.
25.03.2022It looks and sounds like a standard trombone - but is actually lightweight and made of carbon fiber rather than brass metal. To craft the musical instrument using this raw material, additive manufacturing is the right application for success: the process provides great options to manufacture the relevant molds used to build the instrument.
10.01.2022Researchers at the Department of Energy's Oak Ridge National Laboratory designed a novel polymer to bind and strengthen silica sand for binder jet additive manufacturing, a 3D-printing method used by industries for prototyping and part production.
06.10.2021In May 2021, another museum of a special kind was created in front of the Reina Sofía Museum in Madrid: a Plastic Museum. It was not just a museum ABOUT plastic, but MADE OF plastic. The media response to the campaign of the EsPlásticos association was huge.
14.09.2021The Fraunhofer IPT has teamed up with BelloSeno GmbH to study biocompatible implants that are made using 3D printing. Kai Janning from the Fraunhofer IPT describes the conditions a medical device production facility must meet and reveals the latest successes of the researchers.
09.08.2021A mechanical and aerospace engineering professor at The University of Texas at Arlington is developing advanced helmets to ensure that members of the military are as protected as possible from blasts and other types of attacks.
20.07.20213D printing can be used to produce versatile, individual shapes. This type of extrusion process is therefore not only popular in the plastics industry – it is also suitable for medical technology applications. Only the right polymers have to be found first.
04.05.2021The COVID-19 pandemic has accelerated the rise of the digital workplace. This also applies to industry in general, where massive amounts of data are collected from countless sources. The so-called Fourth Industrial Revolution (or Industry 4.0) aims to use this data to gain actionable insights and target the development of marketable products, technologies, and services.
30.03.2021Preparing small and medium-sized plastics manufacturing enterprises for the challenges of digitization in the vocational training and continuing education of employees and apprentices – that was the objective of the project titled "Kunststoff goes Future", abbreviated KungFu. The project ran for three years in the Ostwestfalen-Lippe district, Germany. It was successfully completed in mid-2020.
24.07.2020Researchers of the Universities of Stuttgart and Adelaide in cooperation with medical research centers in Australia developed a special microoptical tool with a thickness of only 125 microns. This enables endoscopic examimations within blood vessels whose diameter is smaller than 0.5 mm and helps detecting plaques or thrombs to reduce the danger of a stroke or a heart attack.
12.02.2020North Carolina State University engineers have demonstrated a flexible device that harvests the heat energy from the human body to monitor health. The device is more efficient than other flexible harvesters that use body heat as the sole energy source.